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Industrial automation and audit of production processes

Key tasks for your business

  • Increasing the level of technological, information and digital development of production 
  • Improving the efficiency of production processes through automation 
  • Identification of bottlenecks, potential and areas/activities of technological development/upgrade 
  • Reduction of risks of fraud and theft of raw materials, products, goods and materials

Selected projects

  • Development and implementation of anti-fraud systems to prevent fraud and theft of raw materials, goods and materials at major metallurgical enterprises
  • Technical audit, development of measures to improve efficiency and reliability of the material balance at oil production assets
  • Technical audit of the quality of implementation and assessment of the state and areas of development of the mining dispatching system
  • Technical audit of installations and process flow diagrams, technical audit of fuel losses and consumption, development of measures to increase the efficiency and reliability of the material balance at major refineries, oil depots and filling stations
  • Development of a strategy and IT security standard for production automation systems (MES/MOM, DCS, SCADA) in the downstream division
  • Technical audit of production planning processes and systems, development and optimization of LP models to maximize the refinery margin
  • Conceptual design of the Ice Situation Management Center and Information System for offshore projects of a large vertically integrated oil company

Our services

Analysis of production and logistics processes and systems, reduction of risks of fraud and theft of raw materials, products, goods and materials

  • Analysis of current risks and efficiency of the current control environment, control gaps and deficiencies, description of possible scenarios/schemes of fraud and theft 
  • Development of the target control environment – detailed description of controls and analytics, functional requirements on automation of controls in production, logistics and accounting systems, security engineering and technical systems, development of ToR/individual ToR for automation 
  • Technical design, development and implementation of anti-fraud systems

Technology audit – analysis and assessment of bottlenecks, technological development potential and production upgrade

  • Analysis of the current level of technological and information support for production, condition of equipment and technical processes 
  • Analysis and assessment of bottlenecks in production, technological and logistics processes 
  • Technological benchmarking, identification and assessment of the potential for technological development and production automation development 
  • Description of technological development measures, cost benefit analysis and technological development roadmap

Post-implementation review – assessment of project implementation quality and implementation of industrial automation systems

  • Analysis and assessment of the quality of project management (adoption and consideration of an investment decision, management of deadlines, budget, quality, work, changes, risks, etc.)
  • Analysis and assessment of the quality of preparation of functional and technical requirements/ToR, design documentation – PD/RD/ED
  • Analysis and assessment of the reasonableness of the technical solutions selection
  • Analysis and assessment of the quality of training of support and operational staff
  • Analysis of the current state and operation of the system:
    • Compliance of the completeness of the performed functions with the ToR, existence of a functional deficit
    • Analysis and assessment of the quality of the performed functions, speed of collection/preparation, completeness, quality and reliability of data
    • Analysis and assessment of the quality of installation and operation of the system equipment
    • Analysis and confirmation (audit) of achieving the target KPIs and production indicators
    • Analysis and assessment of the quality of maintenance and technical support of the system, performance of OLA/SLA

Our advantages

Contacts

Please contact us by completing the feedback form at the link below (in the Type of inquiry field, select Request for proposal)